EREMA Haken

RECYCLING?
IS IT REALLY WORTH IT?

"If you work properly with recycling materials instead of virgin you can save around 30% for every tonne of material processed and that corresponds to roughly 300 to 500 euros."

Reinhard Händel
Projekt Manager, Polifilm
Deutschland

Will the quality level be
consistent?

EREMA's innovative systems can easily be integrated into the existing process chain to deliver consistent top quality.

Zero logistics costs.

Inline solutions at EREMA mean using production waste immediately - fed directly from the production cycle into the recycling system. Additional working steps or storage space is not needed.

Without extra personnel.

EREMA recycling machines run virtually automatically. Operation is extremely simple thanks to the Smart-Start principle. No additional personnel are needed.

Completely convincing?

With EREMA recycling systems the refeeding rate into the production process is up to 100%.

1866 reasons
for EREMA competence.

Worldwide there are currently 1866 of our inhouse recycling machines in operation. Completely efficiently and generating the highest possible profit.

COMPLETELY PROFITABLE.

WHO SAID ANYTHING ABOUT WASTE?

 

With our inhouse recycling systems we redefine cost effective plastics processing. What was previously regarded as waste material is transformed on-the-spot into new raw material. With refeeding rates of up to 100 %. Technological ingenuity, seamless integration into existing processes and probably the easiest operation in the world speak for themselves.

All of our inhouse recycling systems are equipped with EREMA Counter Current technology. That ensures the highest throughput and increased flexibility regarding materials. And, thanks to ecoSAVE® and a series of other ecological measures, these machines are also masters at saving energy, setting the benchmark for energy efficiency.

Profitable output.

The return on investment is extremely short because much lower quantities of primary raw materials are needed. And the disposal costs are now zero.

Absolutely user-friendly.

Smart Start – the name of our operating concept says it all. No need for complicated training and pages of instruction manuals.

Up to 100 % refeeding.

What was previously waste is now transformed completely into new raw material. That is maximum recycling.

With Counter Current technology

An innovation from EREMA. For higher stability processing, higher flexibility with materials - and the highest throughput rates.

Possible materials

Typical inhouse materials. A selection.

 

YOUR MATERIAL - OUR SOLUTION

The right product for your specific application

 

INTAREMA® T

  • Ideal for non-printed films, edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenisation of feed material thanks to cutting, mixing, heating, drying, compacting and buffering in a single step
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
> TO PRODUCT DETAILS PAGE

INTAREMA® K live

  • Specially designed for PE edge trim
  • Automatic feeding of endless edge trim direct via pipes and cyclone
  • Feeding also possible with conveyor belt or roller intake
> TO PRODUCT DETAILS PAGE

INTAREMA® T live

  • Highly efficient edge trim recycling (PE, PE-LD, PP etc.)
  • With the typical EREMA combination of large cutter/compactor and single-screw extruder without degassing
> To product details page

INTAREMA® TE live

  • Highly efficient edge trim recycling (BOPA, PA/PET, PLA etc.) 
  • With the typical EREMA combination of large patented cutter/compactor and single-screw extruder with degassing
> To product details page

INTAREMA® K

  • Fully automatic recycling system for PE edge trim
  • 100 % return to the production process
  • More flexibility through combinable feeding options (conveyor belt, roller intake, etc.)
  • Perfect material preparation thanks to the preconditioning unit
  • Best material properties thanks to extremely minimum impact processing (minimum thermal damage)
  • No additional personnel required (self-adjusting processing, edge trim control in standby mode)
  • Outputs from 10 to 180 kg/h
  • Compact, space-saving design
  • Low energy consumption through ecoSAVE®
> TO PRODUCT DETAILS PAGE

INTAREMA® TE

  • Ideal for non-printed or lightly printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect material preparation thanks to the preconditioning unit
  • Single-screw extruder with double degassing
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
> TO PRODUCT DETAILS PAGE

INTAREMA® TVEplus®

  • Recycling system with high-performance triple degassing
  • Ideal for heavily printed, metallised or laminated films
  • Various feeding possibilities
  • Perfect material preparation thanks to the preconditioning unit
  • Full homogenisation optimises the properties of the melt
  • Innovative, patented additional technologies for the EREMA cutter/compactor (optional DD system, Air Flush)
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE®
> TO PRODUCT DETAILS PAGE

INTAREMA® T

  • High-performance recycling system developed especially for BOPP films
  • Flexible feeding of film fluff (silo) and film pieces (conveyor belt)
  • Controlled pre-heating occurs only through the friction heat in the cutter/compactor
  • Optimum pre-homogenisation
  • Continuous pre-compacted feeding of the extruder
  • Low oxidation.
  • Lowest viscosity loss
  • Best colour properties
  • High output
  • Efficient melt filtration
  • Flexible and easy pelletising
  • Top pellet quality thanks to ultramodern EREMA technology and single-screw extruder without degassing
  • Low energy consumption thanks to ecoSAVE® and single-screw extruder without degassing
> TO PRODUCT DETAILS PAGE

INTAREMA® T-DD

  • Perfect predrying and homogenisation of recycling material with residual moisture through patented Double Disc technology
  • Constant IV
  • Best colour properties
  • Flexible processing of a wide variety of film thicknesses
  • Short extruder without degassing zone (therefore no gelation possible)
  • Efficient melt filtration
  • Easy pelletising
  • Low space requirements thanks to compact design
  • Low investment costs
  • Low energy consumption thanks to ecoSAVE®
> TO PRODUCT DETAILS PAGE

COREMA®

  • Recycling & compounding in a single processing step
  • Proven, robust EREMA technology for producing filtered melt material
  • Minimum thermal stress through short, defined dwell times and direct dosing of the melt in the twin-screw compounder extruder
  • Proven EREMA degassing technology with preconditioning unit and extruder degassing
  • Central user interface to control the whole system
> TO PRODUCT DETAILS PAGE

INTAREMA® T

  • The compact INTAREMA® T system with short single-screw extruder without degassing is the ideal recycling solution for dry and clean PP and PE production waste PP and PE which has not been contaminated by spinning oil.
  • For optimum feeding the starting material needs to be available in dose-ready form or the size reduced accordingly.
> TO PRODUCT DETAILS PAGE

INTAREMA® TE

  • The INTAREMA® TE system additionally features double degassing
  • This enables the processing of production waste with up to 8% moisture content and up to 2 % contamination through spinning oils.
  • INTAREMA® TE technology ensures minimal IV loss and is thus also ideal for hygroscopic materials such as PET fibre waste.
> TO PRODUCT DETAILS PAGE

INTAREMA® T

  • The compact INTAREMA® T system with short single-screw extruder without degassing is the ideal recycling solution for dry and clean PP and PE production waste PP and PE which has not been contaminated by spinning oil.
  • For optimum feeding the starting material needs to be available in dose-ready form or the size reduced accordingly.
> TO PRODUCT DETAILS PAGE

INTAREMA® TE

  • The INTAREMA® TE system additionally features double degassing
  • This enables the processing of production waste with up to 8% moisture content and up to 2 % contamination through spinning oils.
  • INTAREMA® TE technology ensures minimal IV loss and is thus also ideal for hygroscopic materials such as PET fibre waste.
> TO PRODUCT DETAILS PAGE

INTAREMA® T

  • The compact INTAREMA® T system with short single-screw extruder without degassing is the ideal recycling solution for dry and clean PP and PE production waste PP and PE which has not been contaminated by spinning oil.
  • For optimum feeding the starting material needs to be available in dose-ready form or the size reduced accordingly.
> TO PRODUCT DETAILS PAGE

INTAREMA® TE

  • The INTAREMA® TE system additionally features double degassing
  • This enables the processing of production waste with up to 8% moisture content and up to 2 % contamination through spinning oils.
  • INTAREMA® TE technology ensures minimal IV loss and is thus also ideal for hygroscopic materials such as PET fibre waste.
> TO PRODUCT DETAILS PAGE

INTAREMA® T

  • The compact INTAREMA® T system with short single-screw extruder without degassing is the ideal recycling solution for dry and clean PP and PE production waste PP and PE which has not been contaminated by spinning oil.
  • For optimum feeding the starting material needs to be available in dose-ready form or the size reduced accordingly.
> TO PRODUCT DETAILS PAGE

INTAREMA® TE

  • The INTAREMA® TE system additionally features double degassing
  • This enables the processing of production waste with up to 8% moisture content and up to 2 % contamination through spinning oils.
  • INTAREMA® TE technology ensures minimal IV loss and is thus also ideal for hygroscopic materials such as PET fibre waste.
> TO PRODUCT DETAILS PAGE
 

Quality

 

Regardless of whether of how the feed material changes: with the virtually completely automatic EREMA systems the treatment process is stable and the quality of the finished recyclate is consistent over the long term. That is thanks to innovative Counter Current technology. Optimized material intake ensures higher flexibility, maximum operational reliability and leads to consistently high output. Depending on operating conditions, up to 100 % of production waste can be fed back into the process.

Logistics

 

Our inhouse recycling systems are available as integrated inline or separate offline solutions. The former makes it no longer necessary to collect and temporarily store production waste. The waste that occurs during production is simply automatically fed back into the process straightaway. This equates with zero logistics requirement. Offline solutions need intermediate storage, but are designed so that the new sequence quickly becomes part of the daily production process.

Costs

 

The most convincing argument for inhouse recycling is the financial benefits: the reduced need for primary raw materials while maintaining the same product quality, the investment costs are paid off very quickly. In addition, you no longer have any future disposal costs, nor disposal tariffs. There are also many advantages compared to external recycling. Value creation and quality control remain inhouse while no extra administration costs are needed. Energy saving technologies such as ecoSAVE® help our customers to lower operation costs adding to the overall benefits of in house recycling.

Personnel

 

Recycling machines from EREMA operate largely fully automatic. Thanks to the high level of automation, additional personnel are not normally needed. Operation is extremely simple thanks to the Smart-Start principle. Another advantage is the intuitive, ergonomic touch display. This powerful technology package provides an overall solution designed to save personnel and costs. 

EREMA DOWNLOAD CENTRE

Folder

Application Fibre, Nonwoven, Tape, Textile
Application In-house & Industrial
INTAREMA® Imagefolder
INTAREMA® K
Back to top