- DIGITAL SOLUTIONS
Recycling and compounding in a single step.
The advantages of recycling and compounding united in a powerful system that saves time and energy. Recycling raw material such as PP fleece, PE edge trim and PA fibres is turned into a filtered melt by EREMA technology and then fed directly to the co-rotating twin-screw extruder.
With its excellent mixing and gas removal properties, this part of the system can handle all compounding tasks. Besides the dosing of a wide variety of additives, large amounts of fillers and reinforcing agents can be admixed. The result is customisable recycling compounds for especially high-grade applications.
It's amazing what you can recycle with COREMA®. Here are some examples.
Economical and technically better.
Flexible input of various recycling raw materials thanks to the preconditioning unit and Counter Current®
Increased value added thanks to the use of inexpensive raw materials (e.g. PP fleece, PE edge trim, PA fibres etc.)
Proven, robust EREMA technology for producing filtered melt material
Modular system concept ensures a perfect fit for every application
Very low operating costs and minimal specific energy costs through direct dosing of the filtered melt and processing “in a single heat”.
Minimum thermal stress through short, defined dwell times and direct dosing of the melt in the twin-screw / compounder / extruder
Reliable, high output thanks to Counter Current technology and extremely robust design
Proven EREMA degassing technology with EREMA preconditioning unit and extruder degassing
lower energy consumption, lower production costs and CO2 emissions thanks to ecoSAVE®
Central user interface to control the whole system
Compact, space-saving design
How it works
Feeding (1) is automatic and according to customer requirements. In the patented preconditioning unit (2) the material is cut, mixed, heated, dried, pre-compacted and buffered. Next, the tangentially connected extruder is filled continuously with hot, pre-compacted material.
In the extruder screw (3) the material is plasticised, homogenised and then cleaned in the fully automatic self-cleaning filter (4).
The prepared and cleaned melt then goes via the melt pump (5) directly to the Coperion co-rotating, self-cleaning twin-screw extruder (6). With its excellent mixing and gas removal properties, this flexible part of the system can handle all compounding tasks.
Besides the dosing of a wide variety of additives, large amounts of fillers and reinforcing agents can be admixed (7). In the degassing zone (8) the compounded melt is degassed and then fed into the respective system (9) (e.g. EREMA hot die face pelletising system).
The heart of the preconditioning unit we developed ourselves. For maximum process stability through improved material intake, great flexibility and higher throughput.
Our machines are based on the Smart Start concept. They are incredibly easy to operate and have fewer buttons, but are more user-friendly. The saved processing parameters mean that the right recipe for every application can be loaded quickly at the touch of a button.
Lower specific energy requirements, lower CO2 emissions and energy consumption always in view on the energy display on the operating panel: ecoSAVE® does a lot to protect the environment while cutting production costs at the same time.